PTC Thermistors for Lighting Time Delay and Switching Starting

PTC Thermistor for Lighting Switching

PTC Thermistor for Lighting Switching

Lighting Switching PTC thermistor are used when a load in series with the PTC thermistor has to be switched off after a time delay and when switching occurs frequently.
A typical application of switching PTC thermistor is the preheating of electrode in energy-saving lamps or fluorescent lamps. Switching PTC thermistor can also be used as a power resistor for loading a capacitor, for example in power supplies or in control units of production equipment.

Lighting Switching PTC Thermistor Application

Typical configuration of a PTC thermistor for time delay

Typical configuration of a PTC thermistor for time delay

It’s applicable to various types of fluorescent lamp, electronic ballast and electronic energy-saving lamp. The PTC can be connected across the lamp resonator without changing the circuits. It can change hard start of the ballast and electronic energy-saving lamp to preheated start and the preheating time of the filament can come up to 0.4-2 seconds, which will extend the service life of the fluorescent tube by over 4 times.

Time Delay Circuit

Time Delay Circuit

PTC Thermistor in discharge Tube circuit

PTC Thermistor in discharge Tube circuit

Typical electronic ballast circuit with PTC Thermistor

Typical electronic ballast circuit with PTC Thermistor

Switching PTC Thermistor Operating Principle

PTC thermistors Lighting Switching Application Circuit

PTC thermistors Lighting Switching Application Circuit

The application of the PTC thermistor to achieve preheated start is as follows: Immediately after power is switched on, Rt is in normal temperature state and its resistance is far lower than the C2 resistance. The current through C1 and Rt forms a return circuit to preheat the filament. After about 0.4-2 seconds, Rt joule heat temperature exceeds Curie point Tsc and skips into high resistance state of far higher than C2 resistance. The current passes through C1 and C2 to form a return circuit, which causes L resonance and produces high voltage to light the fluorescent tube.

Typical delay of the load current

Typical delay of the load current

Typical switch-off behavior of a PTC thermistor

Typical switch-off behavior of a PTC thermistor

A typical application for switching PTC thermistor is the preheating of electrodes in energy-saving lamps or fluorescent lamps. Here the PTC thermistor is connected in series with the two electrodes of the lamp . When the rectified line is applied to the circuit the PTC thermistor is cold and low resistance. The lamp voltage is below the ignition voltage and the flowing current heats the electrodes and the PTC thermistor . After a certain period the PTC will switch, the voltage across the lamp will exceed the ignition voltage and the lamp will start to burn. Preheating of the electrodes lengthens the life of the lamp significantly. A full range of standard devices is available and custom engineered samples can be rapidly created for special lamp designs.

Switching PTC thermistor can also be used as a power resistor for loading capacitors, for example in power supplies or in control units of production equipment. Depending on the applied voltage and the capacitance of the capacitor, one or more
PTC thermistors in parallel will be necessary to load the capacitor. In contrast to fixed resistors, the PTC also offers protection against a possible shortcircuit in the capacitor.

PTC electrode heating circuit

PTC electrode heating circuit

Principle circuit diagram for the preheating of electrodes in energy-saving lamps or fluorescent lamps.

The time needed for a PTC thermistor to switch from its low resistance state to a self-heated high resistance state may be used to provide for a time delay in a circuit. If a PTC thermistor is connected in parallel with a relay, the relay will only be energized after the time necessary for the PTC to switch from low to high resistance. When a PTC is connected in series with a relay, the relay would energize immediately and would stay energized until the PTC heats up and increases in resistance. At that point, most of the voltage would be dropped across the PTC and the relay would no longer be energized. The time for the PTC to switch in either case would be dependent upon the resistance and size of the PTC , as well as the ambient temperature and other circuit parameters such as supply voltage and other components in the circuit.

PTC Thermistor for relay delay operation

PTC Thermistor for relay delay operation

Lighting Switching PTC Thermistors Outlook and Dimension

Lighting Switching PTC thermistors Drawing
Part SeriesDmaxTmaxΦdF
AMZ31-03 series4.5mm5.0mm0.5mm5.0mm
AMZ31-04 series5.5mm5.0mm0.6mm5.0mm
AMZ31-05 series6.5mm5.0mm0.6mm5.0mm
AMZ31-06 series7.5mm5.0mm0.5mm5.0mm
AMZ31-07 series8.0mm5.0mm0.6mm5.0mm
AMZ31-09 series10.0mm5.0mm0.6mm5.0mm

AMWEI PTC Thermistor for Lighting Switching Data Sheet 

 Part No. Switching
Temperature
(C)
Resistance
at +25℃
(ohm)
R25
Max.
Voltage
(vAC)
Max.
Current
Imax
(mA)
AMZ31-03 series
AMZ31-03M151N50080CR25: 150 ohm±30%500V200mA
AMZ31-03M271N65080CR25:270 ohm ±30%650V200mA
AMZ31-03M391N65075CR25: 390 ohm ±30%650V200mA
AMZ31-03M681N80075CR25: 680 ohm ±30%800V200mA
AMZ31-03M102N80075CR25:1000 ohm ±30%800V100mA
AMZ31-03M152N80070CR25:1500 ohm ±30%800V100mA
AMZ31-03M222N80070CR25: 2200 ohm ±30%800V100mA
AMZ31-03M332N90070CR25: 3300 ohm ±30%900V100mA
AMZ31-03M472N90070CR25: 4700 ohm ±30%900V100mA
AMZ31-03N151N420105CR25:150 ohm ±30%420V200mA
AMZ31-03N175RN500105CR25:175 ohm ±30%500V200mA
AMZ31-03N225RN500105CR25:225 ohm ±30%500V200mA
AMZ31-03N271N500105CR25:270 ohm±30%500V200mA
AMZ31-03N301N650105CR25:300 ohm ±30%650V200mA
AMZ31-03N391N650105CR25:390 ohm ±30%650V200mA
AMZ31-03N561N650105CR25:560 ohm ±30%650V200mA
AMZ31-03N681N650100CR25:680 ohm±30%650V200mA
AMZ31-03N102N800100CR25:1000 ohm ±30%800V100mA
AMZ31-03N152N800100CR25:1500 ohm±30%800V100mA
AMZ31-03P151N420115CR25:150 ohm ±30%420V200mA
AMZ31-03P175RN420115CR25:175 ohm ±30%420V200mA
AMZ31-03P271N500115CR25: 270 ohm ±30%500V200mA
AMZ31-03P331N500115CR25: 330 ohm ±30%500V200mA
AMZ31-03P391N500115CR25: 390 ohm ±30%500V200mA
AMZ31-03P561N650110CR25: 560 ohm ±30%650V200mA
AMZ31-03P801N650110CR25: 800 ohm ±30%650V200mA
AMZ31-03P102N650110CR25: 1000 ohm ±30%650v100mA
AMZ31-04 series
AMZ31-04M82RN50080CR25: 82 ohm±30%500V300mA
AMZ31-04M101N50080CR25: 100 ohm±30%500V300mA
AMZ31-04M151N50080CR25: 150 ohm±30%500V300mA
AMZ31-04M221N50080CR25: 220 ohm±30%500V300mA
AMZ31-04M391N65075CR25: 390 ohm±30%650V300mA
AMZ31-04M561N80075CR25: 560 ohm±30%800V200mA
AMZ31-04M681N80075CR25: 680 ohm±30%800V200mA
AMZ31-04M102N80070CR25: 1000 ohm±30%800V100mA
AMZ31-04M152N80070CR25: 1500 ohm±30%800V100mA
AMZ31-04M222N90070CR25: 2200 ohm±30%900V100mA
AMZ31-04M332N90070CR25: 3300 ohm±30%900V100mA
AMZ31-04N101N420100CR25: 100 ohm±30%420V300mA
AMZ31-04N151N500100CR25: 150 ohm±30%500V300mA
AMZ31-04N175RN500100CR25: 175 ohm±30%500V300mA
AMZ31-04N225RN500100CR25: 225 ohm±30%500V300mA
AMZ31-04N301N650100CR25: 300 ohm±30%650V300mA
AMZ31-04N391N650100CR25: 390 ohm±30%650V300mA
AMZ31-04N601N800100CR25: 600 ohm±30%800V200mA
AMZ31-04N851N800100CR25: 850 ohm±30%800V100mA
AMZ31-05 series
AMZ31-05M101N50080CR25:100 ohm±30%500V400mA
AMZ31-05M151N65080CR25:150 ohm±30%650V400mA
AMZ31-05M271N65080CR25: 270 ohm ±30%650V400mA
AMZ31-05M391N80075CR25: 390 ohm ±30%800V400mA
AMZ31-05M561N80075CR25: 560 ohm ±30%800V300mA
AMZ31-05M102N90070CR25:1000 ohm ±30%900V100mA
AMZ31-05M152N90070CR25:1500 ohm ±30%900V100mA
AMZ31-05M222N90070CR25:2200 ohm ±30%900V100mA
AMZ31-05N101N500100CR25:100 ohm ± 30%500V400mA
AMZ31-05N151N650100CR25:150 ohm ± 30%650V400mA
AMZ31-05N221N650100CR25:220 ohm ± 30%650V400mA
AMZ31-05N301N800100CR25: 300 ohm ±30%800V400mA
AMZ31-05N391N800100CR25: 390 ohm ±30%800V400mA
AMZ31-05N561N800100CR25: 560 ohm ±30%800V300mA
AMZ31-05N681N900100CR25: 680 ohm ±30%900V200mA
AMZ31-05N851N900100CR25: 850 ohm ±30%900V100mA
AMZ31-05N102N900100CR25: 1000 ohm ±30%900V100mA
AMZ31-05P101N500115CR25:100 ohm ±30%500V400mA
AMZ31-05P151N500115CR25:150 ohm ±30%500V400mA
AMZ31-05P175RN650115CR25:175 ohm ±30%650V400mA
AMZ31-05P221N650115CR25:220 ohm ±30%650V400mA
AMZ31-05P301N650115CR25:300 ohm ±30%650V400mA
AMZ31-05P391N650115CR25:390 ohm ±30%650V400mA
AMZ31-05P561N800110CR25:560 ohm ±30%800V300mA
AMZ31-05P681N800110CR25:680 ohm ±30%800V200mA
AMZ31-05P102N800110CR25:1000 ohm ±30%800V100mA
AMZ31-06 Series
AMZ31-06M101H65080CR25: 100 ohm ±25%650V600mA
AMZ31-06M121H65080CR25: 120 ohm ±25%650V600mA
AMZ31-06M151H80080CR25: 150 ohm ±25%800V600mA
AMZ31-06M201H90080CR25: 200 ohm ±25%900V600mA
AMZ31-07 Series
AMZ31-07M70RN65075CR25: 70 ohm ±30%650V600mA
AMZ31-07M101N65075CR25: 100 ohm±30%650V600mA
AMZ31-07M151N65075CR25:150 ohm ±30%650V600mA
AMZ31-07M221N80075CR25: 220 ohm ±30%800V600mA
AMZ31-07M271N80075CR25: 270 ohm±30%800V600mA
AMZ31-07M391N80075CR25: 390 ohm ±30%800V400mA
AMZ31-07M561N90075CR25: 560 ohm±30%900V300mA
AMZ31-07M681N90075CR25: 680 ohm±30%900V200mA
AMZ31-07M102N90075CR25: 1000 ohm±30%900V100mA
AMZ31-07N70RN650100CR25: 70 ohm ±30%650V600mA
AMZ31-07N101N600100CR25:100 ohm ±30%600V600mA
AMZ31-07N151N650100CR25:150 ohm ±30%650V600mA
AMZ31-07N221N800100CR25:220 ohm ±30%800V600mA
AMZ31-07N271N800100CR25: 270 ohm ±30%800V600mA
AMZ31-07N331N800100CR25: 330 ohm ±30%800V400mA
AMZ31-07N391N800100CR25: 390 ohm ±30%800V400mA
AMZ31-07N561N900100CR25: 560 ohm ±30%900V300mA
AMZ31-09 series
AMZ31-09M75RH90080CR25: 75 ohm ±25%900V1000mA
AMZ31-09M101H90080CR25: 100 ohm ±25%900V1000mA
AMZ31-09M151H100080CR25: 150 ohm ±25%1000V1000mA
AMZ31-09M201H100080CR25: 200 ohm ±25%1000V1000mA

Reference Information for Selecting PTC Thermistor for Lighting Time Delay and Switching Preheated Starting Applications

1. The switching time Ts can be approximated as follows:

Ts=Cth .V.(TRef-TA)/P
TRef Reference temperature of PTC thermistor
TAmbient temperature
Cth Heat capacity of PTC thermistor
V PTC thermistor volume
P Switch-on power of PTC thermistor

This shows that the switching time can be influenced by the size of the PTC thermistor , its reference temperature and the power supplied. Switching time are lengthened by increasing the volume or the reference temperature, high power consumption by the PTC thermistor , on the other hand, results in short switching time.

2. Single capacitor starting circuit has higher demand on PTC thermistor voltage withstanding capacity, general required withstanding voltage >800V.

3. PTC thermistor reliability can be increased through higher resistivity, higher resistivity PTCthermistor shall be chosen first at the premises of satisfying starting characteristics.

Reference Information for Lighting Watts Corresponding to AMWEI PTC Thermistor Parts

  • Below 15W light , AMZ31-03, 04 series.
  • 15-28W light, AMZ31-05, O6 series.
  • 28-56W light, AMZ31-07 series.
  • Around 60W light, AMZ31-09 series.

In the same dimension and the switching temperature, the lower the light watt, the higher the resistance at 25 centigrade (R25). The higher the R25, the higher the voltage withstanding capacity.